Kochlin SPECIAL ALLOYS · SINCE 2009
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NiCr21Mo · UNS N088252.4858 · Alloy 825 / Incoloy 825

Sour oilfield flowlines · Downhole tools · Pickling & sulphuric-acid equipment · Flue-gas desulphurisation · Chemical-process heat exchangers · Nuclear fuel reprocessing

IncoloyNi corrosion-resistant
Units
Tensile Rm
620
MPa · typical
Yield Rp0.2
310
MPa · typical
Elongation A
40
% · typical
Service limit
540
°C · indicative max
Density
8.14
g/cm³

Physical properties

Density8.14g/cm³
Melting point1370 – 1400°C
Modulus E196GPa
Thermal conductivity11.1W/(m·K)
Thermal expansion14.0×10⁻⁶/K
Specific heat440J/(kg·K)
Resistivity1.13μΩ·m

Informative values: they vary with composition, condition and test method. Use the governing standard or measured mill data for pressure and heat-transfer calculations.

Processing & welding

Welding — Excellent: ERNiCrMo-3 (625 filler) for most applications; matching ERNiFeCr-1 can also be used

Cold forming — Good: same practice as alloy 600; work-hardens somewhat less than common austenitic stainless steels but still fairly fast, so use well-powered equipment

Hot working — 870–1180 °C; for best corrosion resistance finish hot working at 870–980 °C, then air cool or faster

Machining — All standard machining operations; machines best in the annealed temper

Heat treatment — Anneal at 930–980 °C, rapid air cool or water quench (thin sections rarely need quenching; quench heavy sections to avoid sensitisation); the final practice depends on service temperature — agree it with the mill

Chemical composition

Ni 42%Fe 29%Cr 22%Mo 3%Cu 2.3%Ti 0.90%Minor & residual 1.1%

Nominal: mid-range where both limits are given, the cap where only a maximum is, balance takes the remainder. Exact specified ranges below.

ElementName Content %
Main elements6 elements
Ni Nickel38 – 46%
Fe IronBal.
Cr Chromium19.5 – 23.5%
Mo Molybdenum2.5 – 3.5%
Cu Copper1.5 – 3%
Ti Titanium0.6 – 1.2%
ElementName Content %
Minor & residual2 elements
C Carbon≤ 0.05%
Mn Manganese≤ 1%

Mechanical minima by form

Guaranteed values differ by form, size and delivery condition; quotations confirm the specification, form, size and condition.

FormCondition Rm MPaRp0.2 MPaA ≥ %Other requirements and notes
Bar and forgings
Rod and bar (all sizes)Annealed (hot-finished or cold-drawn) ≥ 586 (85 ksi) ≥ 241 (35 ksi) ≥ 30 Elongation not required below 2.4 mm diameter or section. Forging-quality rod and bar: chemistry and surface only, no tensile requirement.
Forgings (all sizes)Annealed ≥ 586 (85 ksi) ≥ 241 (35 ksi) ≥ 30
Plate, sheet and strip
Sheet, strip and plate (all)Annealed ≥ 586 (85 ksi) ≥ 241 (35 ksi) ≥ 30 Yield not required below 0.51 mm; for cold-rolled strip under 0.25 mm, tensile strength and elongation do not apply.
Tube and pipe
Seamless pipe and tubeHot-finished and annealed ≥ 517 (75 ksi) ≥ 172 (25 ksi) ≥ 30
Seamless pipe and tubeCold-worked and annealed ≥ 586 (85 ksi) ≥ 241 (35 ksi) ≥ 30 Hot-forming-quality pipe and tube: chemistry and surface only, no tensile requirement.
Small-diameter and thin-wall tube (OD ≤31.8 mm)No. 1 temper (annealed) 586 – 793 ≥ 241 (35 ksi) ≥ 30 Supplied to these values when specified on the order (thin-wall: wall ≤3 % of OD). The tensile minimum applies to straight lengths only; not applicable below 3.2 mm OD or 0.381 mm wall.
Small-diameter and thin-wall tube (OD ≤31.8 mm)No. 2 temper (half-hard) ≥ 724 (105 ksi) ≥ 517 (75 ksi) ≥ 15
Small-diameter and thin-wall tube (OD ≤31.8 mm)No. 3 temper (full-hard) ≥ 862 (125 ksi) ≥ 689 (100 ksi) ≥ 5
Condenser and heat-exchanger tubeAnnealed ≥ 586 (85 ksi) ≥ 241 (35 ksi) ≥ 30
Welded tubeAnnealed ≥ 586 (85 ksi) ≥ 241 (35 ksi) ≥ 30
Welded pipeAnnealed ≥ 585 (85 ksi) ≥ 240 (35 ksi) ≥ 30

Strength vs temperature and stress-strain (typical)

Everything in this section is a manufacturer typical value, not a specification minimum. The guaranteed figures are in "Mechanical minima by form"; the two must not be interchanged.

Temp °CRm MPaRp0.2 MPa
20620310
150590280
300560250
540480220
020040060080020150300540MPaTemperature °CRmRp0.2020040060080020150300540MPaTemperature °CRmRp0.2020040060080020150300540MPaTemperature °CRmRp0.2
Manufacturer typical values, not specification minima.
E
196
GPa
Rp0.2
310
MPa
Rm
620
MPa
Elongation at max force Ag
30
%
Elongation after fracture A
42
%

Creep behaviour

825 is a corrosion-resistant grade: for sustained load above 540 °C, move to a stronger grade such as 625.

Corrosion resistance

These ratings summarise engineering practice; they are not a specification requirement. Actual selection must account for concentration, temperature, velocity, crevices and weld condition, and should rest on coupon tests or the manufacturer's corrosion data.

Medium / environmentRatingBasis and limits
Wet H₂S✓ ExcellentListed in NACE MR0175 / ISO 15156-3: annealed, no limit on H₂S or temperature; cold-worked ≤40 HRC with H₂S limits by temperature
CO₂✓ ExcellentExtensive service record in sour oil & gas
Seawater / Cl⁻○ FairAcceptable in flowing seawater; crevice-corrosion risk when stagnant — choose 625 or titanium for severe duty
Chloride stress-corrosion cracking✓ ExcellentAbout 40 % nickel — far more resistant than austenitic stainless steel
Sulphuric acid✓ ExcellentCu-alloyed: strong performance in dilute to medium sulphuric acid
Hydrochloric acid○ FairUsable at low concentration — assess against temperature
Nitric acid○ FairHigh chromium keeps it passive; suitable at low to medium concentration
Hydrofluoric acid! CautionOnly within specific concentration / temperature windows — use with caution
Caustic (NaOH)✓ ExcellentHigh-nickel matrix resists caustic
High-temperature oxidation○ FairAdequate short-term; use a heat-resisting alloy for sustained high temperature

Grain size

Typical value, annealed — G5–G7

Mean grain diameter approx. 31.8 – 63.5 μm

Where this grade is recommended

Matched in 20 service conditions; ranks and scores computed from the condition-scoring matrix.

Service conditionIndustry TemperatureRankScore
Downhole tubing (sour H₂S/CO₂) Oil & Gas ≤ 150 °C 3 / 10 91
Amine sweetening & acid gas Oil & Gas ≤ 60 °C 1 / 5 90
Separators & heat-exchanger internals Oil & Gas ≤ 120 °C 2 / 10 90
Sulphuric acid Chemical Processing ≤ 80 °C 2 / 8 90
Valves, fittings & flanges Oil & Gas ≤ 150 °C 2 / 14 88
Flowlines (chlorides) Oil & Gas ≤ 80 °C 4 / 9 88
Caustic & molten alkali Chemical Processing ≤ 80 °C 3 / 5 86
Geothermal & brine Hydrogen & New Energy 200 – 350 °C 3 / 5 85
Polymerisation reactors Chemical Processing ≤ 80 °C 4 / 5 85
Wellhead & Christmas tree Oil & Gas ≤ 120 °C 6 / 7 85
Subsea lines, risers & manifolds Oil & Gas ≤ 60 °C 6 / 7 85
Urea & ammonia synthesis Chemical Processing 180 – 200 °C 3 / 5 84

Top 12 by score shown; 8 more matched conditions — browse them by industry in the selector. Open the selector →

Designations & equivalents

UNSN08825
W.Nr. (Germany)2.4858
EN designationNiCr21Mo
Trade name(s)Incoloy 825 / Nicrofer 4221
ASTM / AISIB163 / B366 / B423 / B424 / B425 / B564 / B704 / B705 / B751 / B775 / B829 / B906
BS (UK)NA16 (BS 3072/3073/3074/3076)
NACE sour serviceISO 15156-3: annealed, no limit on H₂S or temperature; cold-worked ≤40 HRC
JIS (Japan)NCF825

Cross-references are common near-equivalents for search and shortlisting; substitution across standards requires clause-by-clause verification. All grades in one cross-reference table →

Applicable standards

10 specifications. Name the standard and its edition on the order.

Guaranteed values and required tests differ between specifications — see Mechanical minima by form for the figures per form.

Frequently asked questions

What is NS1402?

NS1402 — Ni corrosion-resistant. Sour oilfield flowlines · Downhole tools · Pickling & sulphuric-acid equipment · Flue-gas desulphurisation · Chemical-process heat exchangers · Nuclear fuel reprocessing

What is the maximum service temperature of NS1402?

Typically about 540 °C; the practical limit depends on media, stress and design life — acceptance per the governing standard.

What is the tensile strength of NS1402?

Typical tensile strength is about 620 MPa (manufacturer typical value, varying with condition and product form). The specified minima are under "Mechanical minima by form" on this page.

Which standards cover NS1402?

GB/T 15007 (designation NS1402), ASTM B424 (plate, sheet & strip), ASTM B423 (seamless pipe & tube), ASTM B425 (rod & bar), NACE MR0175 / ISO 15156-3 (sour service), ASTM B163 (condenser & heat-exchanger tube), ASTM B564 (forgings), ASTM B704 (welded tube), ASTM B705 (welded pipe), ASTM B366

Where is NS1402 typically used?

Downhole tubing (sour H₂S/CO₂) (Oil & Gas); Amine sweetening & acid gas (Oil & Gas); Separators & heat-exchanger internals (Oil & Gas); Sulphuric acid (Chemical Processing)

In which forms is NS1402 available?

Tube, plate, strip, bar, forgings, wire and other forms — sizes and delivery condition confirmed per order, with EN 10204 3.1 / 3.2 certification.

Same series

Download PDF datasheet

This grade’s datasheet as an A4 PDF — for filing, printing or forwarding to colleagues.

Download PDF datasheet

Supply & enquiry

Tube & pipeφ1 – 219 × 0.25 – 25 mmPlate4.76 – 80 mmBarφ8 – 300 mmWire & filler metalsφ0.01 – 8 mm

For this grade we can supply, against your service conditions:

Or email us: info@kochlin.com